Tube Sealer Machine
The multi-purpose sealing machine tool is ideal for preventing contamination of processed foods. The device pinches a tube and then seals it in a locked jaw. This is great for work in a cleanroom or for R&D and quality-control units.
It also doesn’t require a contained area and allows for greater productivity gains. It’s easy to use and easy to clean.
Hot-air tube sealing
With this type of tube sealer, hot air is blown into the plastic and laminate tubes to form a tight and strong tube sealer machine seal. The machine also includes a cooling fan to prevent the plastic from overheating. This is a fast and inexpensive method for sealing, especially for large production runs. It works with all types of plastic and metal tubes. It can even seal linear tube tail with or without hanging hole.
This type of tube sealer machine is suitable for use in a cleanroom environment and is ideal for laboratories, hospitals, and clinics. It can seal a variety of tubes, including Saint-Gobain C-Flex and Advantaflex. The machine can also be used outside a cleanroom area, making it a cost-effective solution for any company looking to save money on cleaning and management costs.
It is easy to operate and offers many benefits such as a clean, neat appearance and the ability to stamp date and batch numbers on the tube end. It can also cut excess plastic that arises during the sealing process. It also has a built-in safety purge system that removes trapped gas before electric startup. This eliminates the risk of unsafe gas accumulation in the weld actuator. This makes it an excellent choice for companies that need to comply with a number of strict regulatory requirements.
Ultrasonic tube sealing
This type of tube sealer machine uses ultrasonic vibrations to heat and bond the plastic layers together, creating a strong and leak-proof seal. It can be used to seal various sizes and types of plastic tubes. It is also ideal for medical use, as it can help ensure the integrity of the contents. It can be easily sanitized and is a convenient option for laboratories and clinics.
Another advantage of using this machine is that it does not require a heating element to seal the tube. This means that it can be used to seal a wider range of products, including liquids and powders. Additionally, it is more stable than a heating-type machine, as the seals are not dependent on temperature.
In addition to being less expensive, this type of tube sealer machine is also easier to maintain and repair. It is made up of fewer parts, which makes it more straightforward to test and repair. It also has a lower failure rate than other tube sealing machines.
The global market for ultrasonic tube sealers is expected to grow at a CAGR of 13.6% over the next 20 years. This is primarily due to increased demand for pharmaceutical and cosmetic products. The COVID-19 pandemic has also impacted the market, as it has caused disruptions in supply chains and changes in consumer behavior.
Impulse or hot-jaw sealing
Typically, impulse heat sealers have two (round or flat) replacement heating elements made of a specialist material, usually a form of Nichrome alloy, situated in the top and bottom of the sealing bars. These are sandwiched between a heat-resistant and elastic tube sealer machine rubber cushion and Teflon fabric. Once the materials that need to be sealed are positioned inside, the jaws will close and hold them in place with pneumatic or mechanical pressure.
This type of machine is very easy to operate and doesn’t require any warm-up time. It also uses very little electricity – the power only turns on when the jaws are lowered. This makes it ideal for a range of applications, including sealing everyday poly bags, bubble packs, Mylar and Tyvek.
Another great benefit of using this type of machine is its speed. It is able to seal a higher number of packages per minute than both ultrasonic and hot-air sealing machines. This can save you a lot of money on packaging supplies and increase your productivity.
Fully automatic or semi-automatic
The machine uses multiple nozzles to control the flow of product into the tube. This can help ensure that your products are filled evenly. It can also reduce waste by controlling the speed at which product is discharged into the tube. It also works well with various sizes and materials. The coding jaws can be adjusted to accommodate different tube thicknesses or hardness.
This type of machine is ideal for the food business because it can preserve numerous foods that would otherwise spoil before they are sold to customers. It also helps reduce costs and saves time. This machine also features easy-to-use controls, and it can be operated with minimal supervision. The machine’s frame is made of stainless steel, which makes it resistant to corrosion and rust. It also has a large workspace to accommodate a variety of products.
The fully automatic tube sealer has a mechanical-electrical integration, making it able to complete the photocell recognition, tube feeding, filling, sealing, and batch number printing automatically. It is a perfect choice for packaging gel, ointment, toothpaste, leather oil, shoe polish, and other semi-viscous and viscous products into plastic tubes. The machine is safe to use, easy to operate, and has a high efficiency. It is widely used in pharmaceutical, daily chemical, and food industries. Its design and production is in compliance with GMP requirements, including the material and contact parts.