What Is an Injection Filling Machine?
A vial filling machine is a useful tool for pharma companies. It accurately fills a vial with liquid and places the rubber stopper on top. It also reduces the risk of contamination.
The machine has a welded frame and all contact parts are made of SS 316L materials for cGMP compliance. It has a star wheel that holds the vial during the filling process.
High Accuracy
Injection vial filling machines are a vital part of the pharmaceutical industry. They are used to fill liquid injections into small glass or plastic vials (also called flaçons or phials). This is a critical step in the manufacturing process and helps ensure that the medication is properly administered.
There are many factors to consider when selecting an injection vial machine. One of the most important is the viscosity of the product. Viscosity refers to the resistance of a liquid to flow. Less viscous products like water flow easily while thick or high-viscosity products do not. This difference in viscosity is what dictates the type of product metering or dosing system that must be employed.
Different types of injection vial filling machines have different levels of accuracy. For example, piston fillers work best with frothy or low-viscosity liquids because they keep the liquid above the bottle during the filling process. This allows gravity to help in the process, which provides a more accurate and precise fill.
Injection vial filling machines also come in various sizes and capacities to accommodate a variety of production requirements. They can range from 20 vials per minute to 400 vials per minute depending on the model. They are made of AISI SS 316L materials and have a compact design. All contact parts are easy to clean for autoclaving or sterilization, and a tool-less adjustment of the Doctor Blade and Wiper Blade saves time. In addition, a digital vial counter is built in to count the number of filled and sealed vials. This helps with batch production and IQ/OQ validation.
High Productivity
Injection filling machines allow for a high level of production and help businesses meet the demands of their customers. They are designed to work quickly and accurately, which allows for a higher level of consistency in the products they produce. This type of machine also helps to reduce the amount of waste produced by a business, which can save them money in the long run.
These machines can be used to fill a wide variety of liquids, including water. They are usually able to handle a wide range of viscosities injection filling machine and can be easily adjusted as necessary. These machines are used in many different industries, including water bottling companies and pharmaceuticals.
The incoming dry vials are fed through the unscrambler and suitably guided on the moving Stainless Steel slat conveyor belt for correct positioning below the filling unit consisting of syringes & nozzles. The syringes are made of SS 316L material for cGMP compliance. The nozzles are also adjustable to suit different products. During the filling process, the nozzles will discharge the pre-determined liquid into the vials.
The resulting filled vials will then be passed onto the rubber stoppering unit for the insertion of the rubber seal. This will ensure that the vials are aseptically sealed, which is very important for the pharmaceutical industry. The resulting product will then be ready for packaging and distribution. These machines are extremely useful in the pharmaceutical industry, as they can greatly increase production and profitability.
Easy to Operate
Unlike manual injection vial filling, where you must open and close the needle every time, a vial liquid filler automatically shuts off the needle after the process is complete. This minimizes risk and makes the whole procedure much easier. Additionally, the vial liquid filling machine has a built-in nozzle that prevents any leakage of medication from the container after it’s closed.
Vial Filling & Bungging Machine is an automatic machine that precisely fills the vial and places rubber stopper as well. Its high-level accuracy and precision minimize product loss and attends to a large number of containers per hour. Its welded frame is encompassed with stainless steel injection filling machine sheets and includes access doors for servicing. All parts that come in contact with powder, vial and rubber stopper are made of corrosion-free SS 316L material. They are also easy to remove for cleaning and sterilization.
These machines are used for a variety of products, including cosmetic creams, heavy sauces and pastes. They can also handle water thin and water-thick products, as well as car wax. They are equipped with a weight checker, which ensures that each vial is filled and sealed accurately. They also have a number of sensors that can detect and reject unfilled or defective vials. In addition, they can be operated with a minimum of maintenance.
Easy to Maintain
The injection filling machine has different parts that ensure it runs smoothly. Once you have checked it to make sure everything is in place, you can power it up and let the process begin. At this point, the machine will move empty capsules from the capsule hopper to a rotary turret that will orient them at the right angle and then into a tray. The caps will then be separated from the body of the capsules and deposited into a separate tray. The capsules will then be filled with your product.
After the process is complete, the machine will return the capsules back to the capsule hopper. It will then automatically reposition the cap tray over the body tray to create a full capsule. Once the capsules are completely filled, they will be retrieved from the trays and then placed into the compression zone.
The APSX-PIM machine has a small footprint and can be used on any workbench. It also has an easy-to-use touchscreen that makes it simple to monitor the machine’s operations. It also requires only a basic 120VAC wall outlet to operate. This makes it an affordable solution for those who need a small injection molding machine without the usual compromises of desktop machines. Moreover, it can be easily moved to a new location. It can also be used to manufacture a wide variety of plastics, including Polypropylene, Glass Filled Polypropylene (GFP), FDA approved Polyethylene (PE), Acetal (Delrin), and Polycarbonate (PC). All these features allow the machine to be more versatile than other injection machines.
