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Advantages of Laser Welding

Laser welding

Welding metals using a laser requires certain skills and expertise. Luckily, the benefits of https://www.angelo-home.com/ are many. It is fast, clean, and easy to automate. If you’re considering purchasing a https://www.angelo-home.com/product/40012/ machine, consider these advantages:

High-speed

In a nutshell, high-speed laser welding uses CO2 lasing to form a welded joint in one pass, with no need for filler wire. The added filler wire may be necessary for fit-up, or to change the chemical composition of the welded joint. In addition, the laser welding process exhibits good repeatability, and it is easy to automate. This makes it an attractive choice for high-productivity processes.

Clean

The tensile strength of materials is one of the most important parameters in the process of welding, and it can be calculated with the aid of a clean laser welding method. Several factors are involved in residual stress and the welding process is optimized accordingly. Fortunately, clean laser welding is possible and a number of methods are available to achieve the desired quality of welded products. To get a better understanding of how clean laser welding works, read the following paragraphs.

Fast

In the 1960s, scientists experimented with the first laser beam welding. Today, it is possible to create long-lasting and reliable joints with the fast laser welding process. The basic unit can weld up to 40 mm of linear seams and has a weaving function for even spreading the welding seam. The new compact fiber laser systems boast a total efficiency of more than 35 percent. As more advanced sources are developed, these systems can achieve higher efficiencies.

Easy to automate

If you’re looking for a way to integrate laser welding into your production workflow, you should look into an automated system. While laser welding is not difficult to implement and use, you do need to take certain precautions when setting up the laser welding process. First, it’s important to ensure that the part is clean and clamped properly. Dirty parts will make the laser process more explosive and lead to fewer quality welds.

Improved tolerance to joint fit-up

Laser welding is a versatile process that has a number of advantages, including increased speed and deeper penetration. The use of lasers can also reduce edge preparation requirements, which is an important feature in heavy construction and the automotive industry. The advantages of laser welding are clear, but some of the disadvantages of the process may limit its applications in these sectors. This paper discusses the advantages of laser welding and how lasers can help improve joint fit-up.

Cost

One of the major concerns for many businesses is the cost of laser welding. This technology involves irradiating a material’s surface with a laser. While part of the laser is reflected, most of it is absorbed. The absorbed portion of the laser then converts the light energy into heat energy, which melts the material. This heat then transfers to the deeper layers of the material, joining the two weldments.