The Benefits of a Tube Sealer Machine
A tube sealer machine is used in cleanroom areas to separate sterile process equipment connected by tubes. These machines ensure disconnection effectiveness while minimizing microorganism proliferation.
Hot air tube sealing uses heated air blown into the open end of the plastic or laminate tube to heat it enough to soften it. This is then crimped by the set of sealing jaws to weld it closed.
Efficiency
An efficient tube sealer machine maximizes productivity and saves time for manufacturers, making it a must-have in the production line. It also ensures consistency, providing a reliable and high-quality product to customers. In the cosmetic and personal care industry, this type of machine is used for packaging beauty products like lotions, shampoos, and creams. It is also used in pharmaceutical and healthcare settings to package medications, ointments, and medical-grade gels. Designed with easy-to-clean surfaces, it prioritizes hygiene standards and meets strict industry regulations.
A tube sealing machine can also help minimize waste, ensuring that only the right amount of product is sealed into each tube. This helps manufacturers to avoid over-stocking and under-stocking, as well as minimizing the cost of materials for producing each unit. The machine’s accurate measuring systems allow it to create a precise and consistent seal, which is a key factor in maximizing the production capacity of manufacturers.
The US-3620TS-EX is a highly effective solution for the sealing, coding and cutting of plastic tubes. It is capable of sealing a full rack of tubes in just over one minute and requires minimal maintenance to keep it running at optimal efficiency. Its safe operation is enabled by a safety purge system, which releases gas trapped inside the weld actuator before electric startup and remains active during the entire operation.
Convenience
If you don’t have a tube sealing machine, you will require numerous human resources to top off your items and close them. You will additionally need to pay these individuals for their work, and they may utilize various strategies to accomplish this task. On the other hand, a tube sealer machine requires near zero human labor.
This device has a number of useful features that make it more convenient to use. For example, it has an ergonomic weld head design that enables you to better access whatever is being sealed. It also has dedicated cooling for optimum thermo-management of the sonotrode. Moreover, the back cover is easily removable for tooling changes. Other convenient features include a smart program setup, security and backup, and barcode compatibility.
In addition, a tube sealer is highly efficient and produces more than 5,000 sealed tube sealer machine tubes in a single shift. It is also compact, so it can be used in a variety of settings. In addition, it is simple to operate and requires no chillers or other specialty equipment.
Whether you’re working with a small batch or in a lab setting, the convenience of a tube sealer is unmatched. It is the perfect solution for manufacturing pharmaceutical products. However, if you plan on using it for other purposes, it is important to lubricate the machine regularly to prevent clogs. Lubrication is the equivalent of a moisturizer for your tube sealer.
Safety
WARNING – The hot surfaces of the HOT LIPS TUBE SEALER can reach temperatures exceeding 200°C during the heating cycle. The machine must only be operated by qualified personnel who understand and adhere to local regulations and operating instructions and have a thorough understanding of the system and process.
In addition, the unit uses position sensors to ensure correct positioning of the jaws and that they are retracted back into their load position when the operation is complete. This minimizes the need to manually realign the machine and reduces the risk of contamination.
The HOT LIPS TUBE SEALER is designed tube sealer machine to seal plastic tubing permanently by clamping it in a precise position between two heated jaws. The molten tubing is then pressed together and cooled under high pressure to form a leak-proof butt seal. The sealed tubing can then be discarded, and the machine reset for the next operation by pressing the GO button.
This tube sealing machine can be used outside of a cleanroom area, which is especially convenient for pharmaceutical companies, as it reduces the need to transport products between different facilities. It also allows you to label and stamp your sealed tubes with the date and batch number, eliminating the need for additional packaging and saving both money and time.
Source Reduction
With its ability to accurately fill tubes with precise amounts of product, a tube sealer machine can help reduce waste. This is because it eliminates the risk of over- or under-filling, resulting in costly product losses. Additionally, it ensures that each tube is filled with the same amount of product, which can improve consistency and quality.
Using a tube sealing machine can also reduce production time and labor costs. These machines are designed with easy-to-use controls and require little maintenance. Furthermore, they can be used with a variety of products and packaging materials. This versatility makes them an ideal tool for businesses that need to quickly switch between different types of products or sizes of tubes.
A high-quality tubular sleeve sealer is essential for any company that produces a wide range of products. These machines can seal tubes that vary in size, thickness, and material composition. They can also be used to seal a variety of liquids and creams, as well as dry foods and other products.
A tube sealer can also help reduce production times by speeding up the process of changing recipes. IMPAK’s RT60 tubular sleeve sealer, for example, has a touchscreen that allows users to select and recall recipes with just a few clicks. This feature can also save up to two hours of setup and downtime by reducing the number of steps involved in changeovers.
